內(nèi)孔去毛刺

　　Remove burrs from the inner hole

　　壓鑄件、機(jī)加工件的內(nèi)孔去毛刺是制造業(yè)中常見(jiàn)的難題，核心挑戰(zhàn)有內(nèi)孔結(jié)構(gòu)的隱蔽性、工具適配性、毛刺多樣性、精度控制等等，而濟(jì)南科爾還需要解決自動(dòng)化生產(chǎn)。濟(jì)南科爾是中國(guó)首批擁有自主研發(fā)生產(chǎn)去毛刺工業(yè)母機(jī)、兩度獲得首臺(tái)（套）重大技術(shù)裝備獎(jiǎng)的新三板創(chuàng)新層科技企業(yè)，早在15年前專門針對(duì)交叉孔、斜孔、盲孔、螺紋孔等內(nèi)孔去毛刺清洗，開(kāi)始了高壓水射流專機(jī)試制研發(fā)，截至2025年年初，在去毛刺領(lǐng)域的發(fā)明專利有300余項(xiàng)，其中高壓水去毛刺發(fā)明專利多達(dá)數(shù)十項(xiàng)，包括水射流去毛刺生產(chǎn)線，過(guò)濾系統(tǒng)和水射流去毛刺裝備，機(jī)器人水射流去毛刺機(jī)，高壓水供給系統(tǒng)，多軸聯(lián)動(dòng)水刀去毛刺裝置，水刀壓力控制，高壓水刀密封控制裝置等等。過(guò)往濟(jì)南科爾會(huì)根據(jù)產(chǎn)品材質(zhì)、產(chǎn)品結(jié)構(gòu)、毛刺形態(tài)，結(jié)合技術(shù)要求給出定制化去毛刺解決方案，如今依托濟(jì)南科爾成熟可靠的去毛刺工業(yè)母機(jī)，推出CNC高壓清洗機(jī)標(biāo)準(zhǔn)機(jī)型，為柔性生產(chǎn)又添兩員猛將。水射流無(wú)損加工，無(wú)殘留，不變色，不變形，環(huán)保節(jié)能而且高效，是閥體、殼體、閥芯、手機(jī)邊框中框底板、熱交換器等產(chǎn)品去毛刺清洗的最佳解決方案。

　　Deburring the inner holes of die cast and machined parts is a common challenge in the manufacturing industry. The core challenges include the concealment of the inner hole structure, tool adaptability, burr diversity, precision control, and so on. Jinan Ke'er also needs to solve the problem of automated production. Jinan Ke'er is one of the first innovative layer technology enterprises in China to independently develop and produce deburring industrial mother machines, and has won the first major technical equipment award twice. As early as 15 years ago, it specialized in deburring and cleaning inner holes such as cross holes, inclined holes, blind holes, and threaded holes, and began the trial and development of high-pressure water jet special machines. As of the beginning of 2025, there are more than 300 invention patents in the field of deburring, including dozens of patents for high-pressure water deburring, including water jet deburring production lines, filtration systems, and water jet deburring equipment, robot water jet deburring machines, high-pressure water supply systems, multi axis linkage water jet deburring devices, water jet pressure control, high-pressure water jet sealing control devices, and so on. In the past, Jinan Ke'er would provide customized deburring solutions based on product materials, structure, and burr morphology, combined with technical requirements. Now, relying on Jinan Ke'er's mature and reliable deburring industrial mother machine, we have launched a standard model of CNC high-pressure cleaning machine, adding two more talented personnel to flexible production. Water jet non-destructive processing, no residue, no discoloration, no deformation, environmentally friendly, energy-saving and efficient, is the best solution for deburring and cleaning products such as valve bodies, shells, valve cores, phone frame bottom plates, heat exchangers, etc.

　　設(shè)備特點(diǎn)分配

　　Equipment feature allocation

　　可非標(biāo)定制CNC高壓清洗機(jī)； 機(jī)型HS6550系統(tǒng)壓力：MPa50； 機(jī)型HS6580系統(tǒng)壓力：MPa80； 系統(tǒng)壓力可調(diào)，水刀可無(wú)級(jí)定向調(diào)節(jié)； 可對(duì)非金屬、鋁合金、碳鋼、不銹鋼、銅、鈦合金、鋅合金、鑄鐵等多種材質(zhì)的壓鑄件和機(jī)加工件去毛刺清洗；去除毛刺的同時(shí)，去除切屑、油污、顆粒等雜質(zhì)； CNC編程，數(shù)控轉(zhuǎn)臺(tái)，水射流壓力可以變頻調(diào)節(jié)，可精確走位，控制旋轉(zhuǎn)角度、速度、壓力和位置，加工更靈活； 帶數(shù)字式壓力開(kāi)關(guān)，過(guò)壓報(bào)警功能； 自動(dòng)收集水霧，改善作業(yè)環(huán)境，減少對(duì)操作人員健康危害； 過(guò)濾等級(jí)：5μm，水可循環(huán)過(guò)濾使用，柔性水射流無(wú)損加工； 配備集中潤(rùn)滑系統(tǒng)，能自動(dòng)、均勻潤(rùn)滑設(shè)備運(yùn)動(dòng)部件，減少磨損，延長(zhǎng)設(shè)備使用壽命，提高設(shè)備可靠性和穩(wěn)定性。 自主研發(fā)專用旋轉(zhuǎn)接頭：側(cè)噴可以定制角度與長(zhǎng)度，標(biāo)準(zhǔn)機(jī)有45°斜角、90°雙側(cè)水刀，可直噴、點(diǎn)噴、扇面噴，全覆蓋清洗零件表面和深入產(chǎn)品交叉孔、斜孔、盲孔、螺紋孔、小孔等內(nèi)腔去毛刺清洗，去除加工后相貫線上的毛刺，同時(shí)去除油污、顆粒、切屑等雜質(zhì)。 標(biāo)準(zhǔn)機(jī)可配備4把水刀，也可根據(jù)工藝選配其他去毛刺工具，可包含刀具、磨料刷等； 自動(dòng)切換刀具；刀頭磨損可以單獨(dú)更換，不需要更換刀柄，成本更低；寶石噴嘴經(jīng)久耐磨，切換方便； 適用多品種、多規(guī)格、小批量靈活生產(chǎn)。

　　Non standard customized CNC high-pressure cleaning machine; Model HS6550 system pressure: MPa50; Model HS6580 system pressure: MPa80; The system pressure is adjustable, and the water jet can be infinitely oriented and adjusted; Can deburr and clean die-casting and machined parts made of various materials such as non-metallic, aluminum alloy, carbon steel, stainless steel, copper, titanium alloy, zinc alloy, cast iron, etc; Remove chips, oil stains, particles and other impurities while removing burrs; CNC programming, CNC turntable, variable frequency adjustment of water jet pressure, precise positioning, control of rotation angle, speed, pressure and position, more flexible processing; Equipped with digital pressure switch and overvoltage alarm function; Automatically collect water mist, improve working environment, and reduce health hazards to operators; Filtration grade: 5 μ m, water can be recycled for filtration, flexible water jet non-destructive processing; Equipped with a centralized lubrication system, it can automatically and uniformly lubricate the moving parts of the equipment, reduce wear, extend the service life of the equipment, and improve equipment reliability and stability. Independently developed specialized rotary joint: Side spray can be customized in angle and length. The standard machine has 45 ° oblique angle and 90 ° double-sided water jet, which can be directly sprayed, spot sprayed, and fan-shaped sprayed. It covers the surface of the cleaned parts and deeply cleans the inner cavity of cross holes, oblique holes, blind holes, threaded holes, small holes, etc. to remove burrs on the intersecting lines after processing, as well as impurities such as oil stains, particles, and chips. The standard machine can be equipped with 4 water knives, and other deburring tools can also be selected according to the process, including cutting tools, abrasive brushes, etc; Automatically switch cutting tools; The wear of the blade head can be replaced separately without the need to replace the handle, resulting in lower costs; The gemstone nozzle is durable and easy to switch; Suitable for flexible production of multiple varieties, specifications, and small batches.

　　3應(yīng)用場(chǎng)景

　　3 Application Scenarios

　　目前的CNC高壓清洗機(jī)已經(jīng)廣泛應(yīng)用于高精密工業(yè)生產(chǎn)制造中，包括汽車，航空航天，軍工，醫(yī)療，工業(yè)裝備，通用裝備，船舶制造，機(jī)床核心功能部件，光通信設(shè)備，機(jī)電設(shè)備，3C消費(fèi)電子，家居衛(wèi)浴，家電，新能源，紡織，模具，軌道交通，液壓閥塊，閥芯 電池閥，油泵殼體等行業(yè)。

　　At present, CNC high-pressure cleaning machines have been widely used in high-precision industrial production and manufacturing, including automotive, aerospace, military, medical, industrial equipment, general equipment, shipbuilding, core functional components of machine tools, optical communication equipment, electromechanical equipment, 3C consumer electronics, home bathroom, household appliances, new energy, textiles, molds, rail transportation, hydraulic valve blocks, valve cores, battery valves, oil pump housings and other industries.

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