6槽全自動(dòng)通過式噴淋清洗機(jī)，10寸觸控+全不銹鋼，精密清洗零死角

　　6-slot fully automatic through spray cleaning machine, 10 inch touch+all stainless steel, precision cleaning with zero dead corners

　　做精密零部件、電子元件、五金配件加工的老板們，是不是總被清洗難題愁破頭？人工清洗費(fèi)工費(fèi)力，縫隙里的污漬根本洗不干凈，潔凈度不達(dá)標(biāo)；普通清洗機(jī)功能單一，洗完有水痕、易生銹，還得手動(dòng)上下料，效率低到拖慢生產(chǎn)線？今天就給大家實(shí)拍拆解一款剛完工的全自動(dòng)機(jī)械臂通過式噴淋清洗機(jī)，用大白話+實(shí)打?qū)嵉臄?shù)據(jù)，把它的核心優(yōu)勢(shì)講透，不管你是做精密加工，還是批量生產(chǎn)，看完就知道它有多省心、多高效。

　　Do bosses who manufacture precision parts, electronic components, and hardware accessories always worry about cleaning difficulties? Manual cleaning is labor-intensive, and the stains in the gaps cannot be completely cleaned, resulting in a low level of cleanliness; Ordinary cleaning machines have a single function, leaving water marks and rusting easily after washing. They also have to manually load and unload materials, which is so inefficient that it slows down the production line? Today, we will take a photo and disassemble a newly completed fully automatic robotic arm through spray cleaning machine. Using plain language and practical data, we will explain its core advantages. Whether you are doing precision machining or mass production, after reading it, you will know how worry free and efficient it is.

　　先給大家上一組硬數(shù)據(jù)，直觀感受它的實(shí)力：這款全自動(dòng)通過式噴淋清洗機(jī)，通體不銹鋼打造，配備10寸PLC觸控面板，6個(gè)功能槽位一站式搞定清洗、漂洗、風(fēng)切、烘干，單日可清洗精密工件10000-12000件，比人工清洗效率提升12倍以上，清洗潔凈度達(dá)99.8%，比普通噴淋清洗機(jī)提升35%，而且全程全自動(dòng)操作，不用人工干預(yù)，妥妥的精密清洗“神器”。

　　First, let me give you a set of hard data to visually experience its strength: this fully automatic through type spray cleaning machine is made of stainless steel, equipped with a 10 inch PLC touch panel and 6 functional slots for one-stop cleaning, rinsing, air cutting, and drying. It can clean 10000-12000 precision workpieces in a single day, which is more than 12 times more efficient than manual cleaning. The cleaning cleanliness reaches 99.8%, which is 35% higher than ordinary spray cleaning machines, and the entire process is fully automatic without manual intervention, making it a perfect precision cleaning "artifact".

　　很多老板選清洗機(jī)，最看重材質(zhì)和操控性，這款機(jī)器剛好踩中所有痛點(diǎn)，先說說大家最直觀能看到的——通體不銹鋼打造，不是那種廉價(jià)的拼接材質(zhì)，而是工業(yè)級(jí)優(yōu)質(zhì)不銹鋼，厚度達(dá)1.5-2.0mm，耐腐蝕性極強(qiáng)，能長(zhǎng)期耐受各類清洗液浸泡，使用壽命可達(dá)10-12年，比普通碳鋼清洗機(jī)壽命長(zhǎng)60%以上，后期維護(hù)成本極低，每年僅需600-900元保養(yǎng)費(fèi)用，反觀普通清洗機(jī)，每年維修更換部件至少要2500元。

　　Many bosses choose cleaning machines because they value material and handling the most. This machine happens to hit all the pain points. First, let's talk about what everyone can see most intuitively - the whole body is made of stainless steel, not the cheap splicing material, but industrial grade high-quality stainless steel with a thickness of 1.5-2.0mm. It has strong corrosion resistance and can withstand various cleaning solutions for a long time. Its service life can reach 10-12 years, which is more than 60% longer than ordinary carbon steel cleaning machines. The maintenance cost is extremely low, only 600-900 yuan per year. In contrast, ordinary cleaning machines require at least 2500 yuan per year to repair and replace parts.

　　再看操控部分，這款機(jī)器配備全自動(dòng)PLC控制面板，重點(diǎn)是10寸高清觸控屏，這在同類型設(shè)備里算高配了?？赡苡欣习宀欢?，10寸觸控屏到底好在哪？對(duì)比市面上常見的7寸小屏，它的操作界面更清晰，參數(shù)顯示更直觀，靈敏度提升40%，哪怕是50多歲的老員工，培訓(xùn)1天就能獨(dú)立操作，不用請(qǐng)專業(yè)機(jī)手。而且面板支持參數(shù)預(yù)設(shè)、一鍵啟動(dòng)，還能存儲(chǔ)10種以上清洗方案，切換工件型號(hào)時(shí)不用反復(fù)調(diào)試，大大節(jié)省時(shí)間，操作失誤率降低95%以上。

　　Looking at the control part again, this machine is equipped with a fully automatic PLC control panel, with a focus on a 10 inch high-definition touch screen, which is considered high-end among similar devices. Perhaps some bosses don't understand, what are the advantages of a 10 inch touchscreen? Compared to the common 7-inch small screen on the market, its operating interface is clearer, parameter display is more intuitive, and sensitivity is increased by 40%. Even employees in their 50s can operate independently after just one day of training without the need for professional operators. Moreover, the panel supports parameter preset, one click start, and can store more than 10 cleaning solutions. When switching workpiece models, there is no need to repeatedly debug, greatly saving time and reducing the error rate by more than 95%.

　　核心亮點(diǎn)還是它的6個(gè)功能槽位，分工明確、層層遞進(jìn)，從進(jìn)料到出料，一鍵完成全流程清洗，每個(gè)槽位的功能和數(shù)據(jù)，我給大家拆解明白，一看就懂：

　　The core highlight is still its six functional slots, with clear division of labor and step-by-step progression. From feeding to discharging, the entire cleaning process can be completed with just one click. I will explain the functions and data of each slot to everyone at a glance

　　首先是進(jìn)料口，搭配全自動(dòng)機(jī)械臂上下料，機(jī)械臂定位精度達(dá)±0.1mm，能精準(zhǔn)抓取各類大小的精密工件，避免人工搬運(yùn)造成的磕碰損壞，工件損壞率控制在0.05%以內(nèi)，比人工搬運(yùn)損壞率降低95%。而且進(jìn)料速度可調(diào)節(jié)，范圍在0.3-1.2m/min，適配不同尺寸、不同厚度的工件，不管是小型電子元件，還是中型精密五金件，都能平穩(wěn)進(jìn)料。

　　Firstly, the feeding port is equipped with a fully automatic robotic arm for loading and unloading. The positioning accuracy of the robotic arm reaches ± 0.1mm, which can accurately grasp precision workpieces of various sizes, avoiding collision and damage caused by manual handling. The workpiece damage rate is controlled within 0.05%, which is 95% lower than that caused by manual handling. Moreover, the feeding speed can be adjusted within the range of 0.3-1.2m/min, suitable for workpieces of different sizes and thicknesses. Whether it is small electronic components or medium-sized precision hardware, it can smoothly feed.

　　前兩個(gè)槽位是核心的超聲波噴淋清洗槽，這也是它清洗零死角的關(guān)鍵。采用“超聲波+高壓噴淋”雙重工藝，超聲波頻率可在28kHz-68kHz范圍內(nèi)智能調(diào)節(jié)，功率密度達(dá)0.3-1.5W/cm?，搭配上下全方位噴淋噴頭，噴頭壓力可達(dá)0.4-0.6MPa，既能快速?zèng)_刷工件表面的油污、灰塵，又能穿透工件縫隙，把藏在里面的頑固污漬徹底清理干凈，哪怕是0.1μm級(jí)別的污染物，也能一次性清除，這也是普通噴淋清洗機(jī)比不了的優(yōu)勢(shì)。

　　The first two slots are the core ultrasonic spray cleaning slots, which are also the key to cleaning zero dead corners. Adopting a dual process of "ultrasonic+high-pressure spray", the ultrasonic frequency can be intelligently adjusted within the range of 28kHz-68kHz, with a power density of 0.3-1.5W/cm ?. Paired with upper and lower all-round spray nozzles, the nozzle pressure can reach 0.4-0.6MPa, which can quickly wash away oil and dust on the surface of the workpiece, and penetrate the gaps of the workpiece to thoroughly clean the stubborn stains hidden inside. Even pollutants of 0.1 μ m level can be removed in one go, which is an advantage that ordinary spray cleaning machines cannot compare with.

　　緊接著的兩個(gè)槽位，是帶穩(wěn)流功能的漂洗槽，很多老板忽略漂洗的重要性，導(dǎo)致工件清洗后有殘留、有水痕，影響后續(xù)加工。這款機(jī)器的漂洗槽，配備穩(wěn)流系統(tǒng)，能讓漂洗水保持勻速流動(dòng)，避免清洗液殘留附著在工件表面，同時(shí)采用高壓噴淋漂洗，上下各6個(gè)噴頭，全方位覆蓋工件，漂洗潔凈度提升30%，工件表面無任何水印、無殘留，完全滿足精密零部件的清洗要求，清洗合格率達(dá)99.8%。

　　The next two slots are rinse tanks with stable flow function. Many bosses overlook the importance of rinsing, resulting in residue and water marks on the workpiece after cleaning, which affects subsequent processing. The rinsing tank of this machine is equipped with a steady flow system, which can keep the rinsing water flowing at a constant speed, avoiding the residue of cleaning solution from adhering to the surface of the workpiece. At the same time, high-pressure spray rinsing is used, with 6 nozzles on each side, covering the workpiece in all directions. The rinsing cleanliness is improved by 30%, and there are no watermarks or residues on the surface of the workpiece, fully meeting the cleaning requirements of precision components. The cleaning pass rate reaches 99.8%.

　　第五個(gè)槽位是風(fēng)切槽，主要作用是快速吹掉工件表面的水分，為后續(xù)烘干做準(zhǔn)備。這個(gè)槽位外接高壓壓縮空氣，配備12個(gè)高壓風(fēng)嘴，風(fēng)速可達(dá)25-35m/s，能在3-5秒內(nèi)吹掉工件表面95%以上的水分，吹水效率比普通風(fēng)切設(shè)備提升50%，避免工件在烘干前生銹，同時(shí)節(jié)省烘干時(shí)間，降低能耗。

　　The fifth slot is the wind cutting slot, which is mainly used to quickly blow away the moisture on the surface of the workpiece and prepare for subsequent drying. This slot is externally connected to high-pressure compressed air and equipped with 12 high-pressure air nozzles, with a wind speed of 25-35m/s. It can blow off more than 95% of the moisture on the surface of the workpiece within 3-5 seconds. The water blowing efficiency is 50% higher than that of ordinary air cutting equipment, avoiding rusting of the workpiece before drying, saving drying time, and reducing energy consumption.

　　最后一個(gè)槽位是真空烘干槽，這是它的加分項(xiàng)。采用真空烘干技術(shù)，烘干溫度可調(diào)節(jié)，范圍在60-120℃，恒溫精度達(dá)±1℃，能快速烘干工件縫隙里的殘留水分，烘干時(shí)間僅需5-8秒，烘干效率達(dá)99%，工件烘干后可直接打包、入庫(kù)，不用額外晾曬，節(jié)省場(chǎng)地和時(shí)間，比普通熱風(fēng)烘干節(jié)能30%以上。

　　The last slot is the vacuum drying slot, which is its bonus point. Adopting vacuum drying technology, the drying temperature can be adjusted within the range of 60-120 ℃, with a constant temperature accuracy of ± 1 ℃. It can quickly dry residual moisture in the gaps of the workpiece, with a drying time of only 5-8 seconds and a drying efficiency of 99%. After drying, the workpiece can be directly packaged and stored without additional drying, saving space and time, and saving more than 30% energy compared to ordinary hot air drying.

　　走完這6個(gè)槽位，工件就從進(jìn)料口送到了最后的出料口，全程自動(dòng)化操作，機(jī)械臂自動(dòng)上下料、自動(dòng)傳送，不用人工干預(yù)，一臺(tái)機(jī)器可替代4-5名人工，按人均月薪6000元計(jì)算，每年可節(jié)省人工成本28.8-36萬元。而且機(jī)器功率為18-22kW，每小時(shí)耗電量?jī)H18-22度，按工業(yè)用電0.8元/度計(jì)算，每小時(shí)電費(fèi)僅14.4-17.6元，能耗極低。

　　After completing these 6 slots, the workpiece is transported from the feeding port to the final discharging port, with fully automated operation. The robotic arm automatically loads and unloads the material and transports it without manual intervention. One machine can replace 4-5 manual workers, and based on a monthly salary of 6000 yuan per person, it can save 288000 to 360000 yuan in labor costs annually. Moreover, the machine has a power of 18-22kW and consumes only 18-22 kWh of electricity per hour. Calculated at an industrial electricity consumption of 0.8 yuan/kWh, the hourly electricity bill is only 14.4-17.6 yuan, which is extremely low in energy consumption.

　　補(bǔ)充一組實(shí)用參考數(shù)據(jù)：這款全自動(dòng)通過式噴淋清洗機(jī)，市場(chǎng)報(bào)價(jià)32-38萬元，源頭廠家直供，省去中間商環(huán)節(jié)，可節(jié)省10%-15%的采購(gòu)成本；設(shè)備配備清洗液循環(huán)過濾系統(tǒng)，過濾精度達(dá)50μm，清洗液可循環(huán)使用，每年可節(jié)省清洗液成本1.8-2.5萬元，省水45%-55%，符合綠色環(huán)保生產(chǎn)要求，可順利通過環(huán)保驗(yàn)收。

　　Add a set of practical reference data: This fully automatic through type spray cleaning machine has a market price of 320000-380000 yuan and is directly supplied by the source manufacturer, eliminating the need for intermediaries and saving 10% -15% of procurement costs; The equipment is equipped with a cleaning solution circulation filtration system, with a filtration accuracy of 50 μ m. The cleaning solution can be recycled, saving 18000 to 25000 yuan in cleaning solution costs annually and 45% -55% water consumption. It meets the requirements of green and environmentally friendly production and can pass environmental protection inspections smoothly.

　　總結(jié)來說，這款6槽全自動(dòng)通過式噴淋清洗機(jī)，10寸PLC觸控屏操作便捷，通體不銹鋼耐用省維護(hù)，6個(gè)槽位一站式搞定清洗、漂洗、風(fēng)切、烘干，清洗零死角、效率高、能耗低，不管是精密零部件、電子元件，還是五金配件，都能輕松適配。對(duì)追求提質(zhì)增效、節(jié)省成本的老板來說，它不僅能解決清洗難題，還能幫你降低人工和能耗成本，提升產(chǎn)品合格率，妥妥的工業(yè)清洗優(yōu)選。大家有任何關(guān)于設(shè)備參數(shù)、定制調(diào)整的問題，都可以直接私信我們，一對(duì)一為你解答。

　　In summary, this 6-slot fully automatic through type spray cleaning machine has a 10 inch PLC touch screen for easy operation, and is made of durable stainless steel that saves maintenance. With six slot positions, it can handle cleaning, rinsing, air cutting, and drying in one stop, with zero dead corners, high efficiency, and low energy consumption. Whether it is precision components, electronic components, or hardware accessories, it can be easily adapted. For bosses who pursue quality improvement, efficiency enhancement, and cost savings, it can not only solve cleaning problems, but also help you reduce labor and energy costs, improve product qualification rates, and provide optimal industrial cleaning solutions. If you have any questions about device parameters or customized adjustments, you can directly message us and we will answer them one-on-one.